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Product | EN 10216-2 P195GH Seamless Steel Tube for Pressure Service |
Standard | EN 102ie-2 |
Materials | P195GH, EN P235GH, P265GH |
Outside Diameter | 10.2-711mm |
Wall Thickness | 1.6-100mm |
Length | 5.8m, Elm, 11.8m, 12m or random length |
Delivery Conditon | Normalized |
MOQ | 2 Tons per size |
Shippment | 20'GP/40'GP/40'HQ FCL or LCL |
Incoterms | EXW, FOB, CFR, GIF |
Payment | 1}20%/30% T.T deposit, 80%/70% T/T balance before shipment. 2)20%/30% T.T deposit, 80%/70% T/T against the copy of B/L. |
Delivery | Depends on the stock availability and actual order quantities. |
Mechanical Properties | |||||||||||||
Pipe Types | Steel grades | Mechanical properties during tensile testing in room temperature | Resilience | ||||||||||
Boiler P195GH, P235GG P265GH 16Mo3 14MoV6-3 13CrMo4-5 10CrMo9-10 Wg PN-EN 10216-2 |
Upper yield limit or yield strength Re or R0,2 for wall thickness of t min | Tensile strength Rm | Elongation A min% |
Minimum energy average absorbed KVJ at the temperature of 0°C | |||||||||
T<=16 | 16 | 40 | 60 | I | T | ||||||||
MPa | MPa | MPa | MPa | MPa | I | t | 20 | 0 | -10 | 20 | 0 | ||
EN P195GH | 195 | - | - | - | 320- 440 | 27 | 25 | - | 40 | 28 | - | 27 | |
EN P235GH | 235 | 225 | 215 | - | 360- 500 | 25 | 23 | - | 40 | 28 | - | 27 | |
EN P265GH | 265 | 255 | 245 | - | 410- 570 | 23 | 21 | - | 40 | 28 | - | 27 | |
16Mo3 | 280 | 270 | 260 | - | 450- 600 | 22 | 20 | 40 | - | - | 27 | - | |
14MoV6-3 | 320 | 320 | 310 | - | 460- 610 | 20 | 18 | 40 | - | - | 27 | - | |
13CrMo4-5 | 290 | 290 | 280 | - | 440- 590 | 22 | 20 | 40 | - | - | 27 | - | |
10CrMo9-10 | 280 | 280 | 270 | - | 480- 630 | 22 | 20 | 40 | - | - | 27 | - |
Steel Grades | CHEMICAL COMPOSITION (LADLE ANALYSIS) | |||||||||||||
C% max | Si% max | Mn% max | P% max | S% max | Cr% max | Mo% max | Ni% max | Al.cał% min | Cu% max | Nb% max | Ti% max | V% max | Cr+ Cu+ Mo+ Ni% MAX | |
EN P195GH | 0,13 | 0,35 | 0,70 | 0,025 | 0,020 | 0,30 | 0,08 | 0,30 | >= 0,020 | 0,30 | 0,010 | 0,040 | 0,02 | 0,70 |
EN P235GH | 0,16 | 0,35 | 1,20 | 0,025 | 0,020 | 0,30 | 0,08 | 0,30 | >= 0,020 | 0,30 | 0,010 | 0,040 | 0,02 | 0,70 |
EN P265GH | 0,20 | 0,40 | 1,40 | 0,025 | 0,020 | 0,30 | 0,08 | 0,30 | >= 0,020 | 0,30 | 0,010 | 0,040 | 0,02 | 0,70 |
16Mo3 | 0,12- 0,20 | 0,35 | 0,40- 0,70 | 0,025 | 0,020 | 0,30 | 0,25- 0,35 | 0,30 | >= 0,020 | 0,30 | - | - | - | - |
14MoV6-3 | 0,10- 0,15 | 0,15- 0,35 | 0,40- 0,70 | 0,025 | 0,020 | 0,30- 0,60 | 0,50- 0,70 | 0,30 | >= 0,020 | 0,30 | - | 0,22-0,28 | - | - |
13CrMo4-5 | 0,15 | 0,50- 1,00 | 0,30- 0,60 | 0,025 | 0,020 | 1,00- 1,50 | 0,45- 0,65 | 0,30 | >= 0,020 | 0,30 | - | - | - | - |
10CrMo9-10 | 0,10- 0,17 | 0,35 | 0,40- 0,70 | 0,025 | 0,020 | 0,70- 1,15 | 0,40- 0,60 | 0,30 | >= 0,020 | 0,30 | - | - | - |
Standards | DIN 17175, BS 3059, ASTM A213, ASME SA213, ASTM A335, NF A 49-213, ASTM A209, JIS G3462, JIS G3458 |
Materials | 15Mo3, 243, TU 15 D 3, 15MoG, 20MoG, SA209T1, SA209T1a, P1, STBA12, STBA13, STPA12, C-0.5Mo |
EN 10216-2 Outside Diameter and Wall Thickness Tolerances | |||||
---|---|---|---|---|---|
Outside diameter D mm | Permissible deviations of outside diameter D |
Permissible deviations of wall thickness depending on the T/D ratio |
|||
≤0.025 | >0.025 ≤0.050 |
>0.050 ≤0.10 |
>0.10 | ||
D≤219,1 | +- 1% or =- 0.5mm depending on which is greater | +- 12,5% or 0.4 mm depending on which is greater | |||
D>219,1 | =- 20% | =- 15% | =- 12,5% | =- 10% |
EN 10216-2 P265gh-tc1 Testing and Documentation
Inspection and test type | Test frequency | Test category | ||
---|---|---|---|---|
Mandatory tests | Ladle analysis | One per ladle | 1 | 2 |
Tensile testing in room temperature | One per every test pipe | X | X | |
Flattening test for D<600mm and the ratio of D≤0.15 but T≤40mm or ring testing for D>150mm and T ≤40mm | X | X | ||
Rolling test on a mandrel bar for D≤150mm and T≤10mm or ring testing for D≤114,3mm and T ≤12,5mm | X | X | ||
Resilience testing at the temperature of 20 ºC | X | X | ||
Tightness testing | Every pipe | X | X | |
Dimensional testing | X | X | ||
Visual inspection | X | X | ||
NDT in order to identify longitudinal discontinuity | Every pipe | X | X | |
Material identification for alloy steel | X | X | ||
Optional tests | Final product analysis | One per ladle | X | X |
Tensile testing at elevated temperature | One per ladle and for the same thermal processing conditions | X | X | |
Resilience testing | One per every test pipe | X | X | |
Resilience testing in the machine direction at the temperature of -10ºC for non-alloy steel grades | X | X | ||
Wall thickness measurement at a distance from pipe ends | X | X | ||
NDT in order to identify transverse discontinuity | Every pipe |
X | X | |
NDT in order to identify delamination | X | X |
Outer diameter and wall Thickness | |||||||||
---|---|---|---|---|---|---|---|---|---|
Execution | Size Range | OD Tolerance | Wall tolerance | ||||||
Hot-rolled Tube | OD – 80 mmOD > 80 mmWall < 12 mmWall - 12 mm | ± 0.4 mm± 0.5 % of OD | ± 0.7 mm± (5 % x wallthickness + 0.1 mm | ||||||
Hot-rolled peeled tube | All sizesWall < 12 mmWall - 12 mm | + 0.25/- 0 mm | ± 0.8 mm± (5 % x wall thickness+ 0.2 mm) | ||||||
Cold Worked tubecold-rolled or cold-drawn | OD < 40 mmOD 40 - 80 mmOD > 80 Wall Thickness< 6 mm Wall Thickness6 - 8 mm Wall Thickness > 8 | + 0.30/- 0 mm*+ 0.35/- 0 mm*+ 0.40/- 0 mm* | ± 0.30 mm± 0.35 mm± 0.40 mm |
Component length (mm) | OD 30-100 mm | OD 100-254 mm |
10-100 | + 1.0/- 0 | + 2.0/- 0 |
100-600 | + 2.0/- 0 | + 3.0/- 0 |
600-1200 | + 3.0/- 0 | + 4.0/- 0 |
1200-5000 | + 5.0/- 0 | + 6.0/- 0 |
1/8" IPS(.405" O.D.) | 3 1/2" IPS( 4.000" O.D.) |
---|---|
SCH 40, 80 | SCH 10, 40, 80, 160, XXH |
1/4" IPS(.540" O.D.) | 4" IPS(4.500" O.D.) |
SCH 10, 40, 80 | SCH 10, 40, 80, 160, XXH |
3/8" IPS(.675" O.D.) | 5" IPS( 5.563" O.D.) |
SCH 10, 40, 80 | SCH 10, 40, 80, 160, XXH |
1/2" IPS(.840" O.D.) | 6" IPS(6.625" O.D.) |
SCH 5, 10, 40, 80, 160, XXH | SCH 5, 10, 40, 80, 120, 160, XXH |
3/4" IPS(1.050" O.D.) | 8 ” IPS(8.625" O.D.) |
SCH 10, 40, 80, 160, XXH | SCH 5, 10, 40, 80, 120, 160, XXH |
1" IPS:(1.315′ O.D.) | 10" IPS(10.750" O.D.) |
SCH 5, 10, 40, 80, 160, XXH | SCH 10, 20, 40, 80 (.500), TRUE 80(.500) |
1-1/4" IPS(1.660" O.D.) | 12" IPS(12.750" O.D.) |
SCH 10, 40, 80, 160, XXH | SCH 10, 20, 40(.375), TRUE40(.406), SCH80(.500) |
1-1/2" IPS(1.900" O.D.) | 14" IPS(14.000" O.D.) |
SCH 10, 40, 80, 160, XXH | SCH10 (.188), SCH40 (.375) |
2" IPS(2.375" O.D.) | 16" IPS(16.000" O.D.) |
SCH 10, 40, 80, 160, XXH | SCH10(.188), SCH40(.375) |
2 1/2" IPS(2.875" O.D.) | 18" IPS (18.000" O.D.) |
SCH 10, 40, 80, 160, XXH | SCH-40 (.375) |
3" IPS( 3.500" O.D.) | |
SCH 5, 10, 40, 80, 160, XXH |
Wall | Sizes ( O.D.) |
---|---|
.010 | 1/16" , 1/8" , 3/16" |
.020 | 1/16" , 1/8" , 3/16" , 1/4" , 5/16" , 3/8" |
.012 | 1/8" |
.016 | 1/8" , 3/16" |
.028 | 1/8" , 3/16" , 1/4" , 5/16" , 3/8" , 1/2" , 3/4" , 1" , 1 1/2" , 2" |
.035 | 1/8" , 3/16" , 1/4" , 5/16" , 3/8" , 7/16" , 1/2" , 16" , 5/8" , 3/4" , 7/8" , 1" , 1 1/4" , 1 1/2" , 1 5/8" , 2" , 2 1/4" |
.049 | 3/16" , 1/4" , 5/16" , 3/8" , 1/2" , 16" , 5/8" , 3/4" , 7/8" , 1" , 1 1/8" , 1 1/4" , 1 1/2" , 1 5/8" , 2" , 2 1/4" |
.065 | 1/4" , 5/16" , 3/8" , 1/2" , 16" , 5/8" , 3/4" , 7/8" , 1" , 1 1/4" , 1 1/2" , 1 5/8" , 1 3/4" , 2" , 2 1/2" , 3" |
.083 | 1/4" , 3/8" , 1/2" , 5/8" , 3/4" , 7/8" , 1" , 1 1/4" , 1 1/2" , 1 5/8" , 1 7/8" , 2" , 2 1/2" ,3" |
.095 | 1/2" , 5/8" , 1" , 1 1/4" , 1 1/2" , 2" |
.109 | 1/2" , 3/4" , 1" , 1 1/4" , 1 1/2" , 2" |
.120 | 1/2" , 5/8" , 3/4" , 7/8" , 1" , 1 1/4" , 1 1/2" , 2" , 2 1/4" , 2 1/2" , 3" |
.125 | 3/4" , 1" , 1 1/4" , 1 1/2" , 2" , 3" , 3 1/4" |
.134 | 1" |
.250 | 3" |
.375 | 3 1/2" |
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